iron ore required for tonne of sponge iron

© IEA ETSAP - Technology Brief I02 - May 2010 - ...

Pure iron is not readily available since it easily oxidises in the presence of air and moisture. The iron industry reduces iron oxides to obtain pure iron, i.e. metallic iron. Steel is an alloy based on iron and carbon, with carbon concentration ranging from 0.2% to 2.14% in weight. High carbon content results in higher hardness, tensile

sponge iron process: IRON ORE & MGM IRON ORE

Jun 25, 2008· Iron ore consists of oxygen and iron atoms bonded together into molecules. To convert it to metallic iron it must be smelted or sent through a direct reduction process to remove the oxygen. Oxygen-iron bonds are strong, and to remove the iron from the oxygen, a stronger elemental bond must be presented to attach to the oxygen.

Price Of Sponge Iron In India | DRI HBI Prices | SteelMint

Get Sponge Iron Prices From Major Markets Of India Including Durgapur, Jharsuguda, Rourkela, Raipur, Raigarh, Bellary, Hyderabad. Find DRI HBI Price Per Ton.

What is Sponge Iron? (with pictures) - wisegeek.com

Aug 31, 2019· Sometimes known as direct-reduced iron, sponge iron is a product that is produced using iron ore.The iron ore is often in the form of pellets or lumps, and is subjected to a reduction process that is created by the use of a reducing gas that emits from coal or a natural gas source. This type of iron can be produced in several different types of furnaces, including coke or charcoal ovens, …

Sponge Iron Consumption against Metallic Steel Scrap In ...

Grain Size of Sponge Iron: Induction furnaces users always prefer to use fines of sponge iron (Coal Based sponge iron in sizes from 2mm to 5mm) than lumps as fines give better yield and hence less power consumption. So good sponge iron manufactures always try to use iron ore in the size of 5mm to 12 mm, which gives better quality sponge iron.

Sponge Iron | Gagan Group

Consequently, the supply of sponge iron is expected to grow significantly in future years. Liquid hot metal and solid pig iron would also be used to larger extents. In India, the State of West Bengalis blessed with rich deposits of Coal and Iron Ore suited to sponge iron manufacturing.

how much water required for sponge iron plant - BINQ Mining

Mar 25, 2013· How many tons of iron ore is required to produce 1 ton of sponge iron? How many tons of iron ore is required to produce 1 ton of sponge iron? … Is water pressure greater at high or low elevation? … Sponge iron plant mechanical jobs. »More detailed

How much iron ore is needed to produce one ton of steel?

How much iron ore is needed to produce one ton of steel? The percentage of iron in ore varies. Back in the day, it was on the order of 2/3rds of the ore by weight. ... Ms Ingot, Scrap, Sponge Iron ...

iron ore required for tonne of sponge iron - janvandebroek.be

The required data are obtained by measurements or taken from production industries. number of coal based sponge iron plant of total capacity around 12.8 million ton. In the sponge iron process concentrated and finely divided iron ore is . sponge iron technology Shodhganga

Raw Coal Requirement For Producing One Metric Ton Of ...

Iron Production . Coke Requirements for . 450 kg are required to produce one ton of pig iron in . types or mixtures of coal. Apart from the raw-material . Get Price And Support Online; SPONGE IRON INDUSTRY : CURRENT SCENARIO. the cost of production of 1 ton of iron ore . of the sponge iron …

Iron ore pellets as feed to Sponge Iron Plants

Iron ore pellets as feed to Sponge Iron Plants Kalluraya A S Ramachandra G K Srinivasan T M Ferro Green (India) Ltd. Pelletisation of iron ore concentrate Iron ore pelletising was firmly established in the late 40s, especially in USA, as a process of agglomerating the concentrate produced by beneficiating low grade magnetite/

SPONGE IRON PLANT

Iron ore crushing is not required since sized material has to be purchased. Iron ore of size 5 mm to 20 mm is being used for the production of Sponge iron. Iron ore is being fed to the Ground hopper, from where it conveyed to the Screen with the help of Vibro Feeder, where Oversize i.e. + 20 mm and Undersize i.e. – 5

Iron ore price rise puts small sponge iron makers in ...

Jan 28, 2018· Iron ore constitutes 65 per cent of overall sponge iron making, given the fact that 2 tonnes of the material is required to produce 1 tonne of sponge iron. Finished product

How Much Gas is Required to Manufacture a Ton of Sponge ...

Apr 21, 2011· Constituents Coal Bed Methane Mole Methane 96 98 Ethane lt 1 Propane lt 1 Sulphur mg m3 Nitrogen 0 2 Carbon Dioxide 0 2 Gross Heating Value MJ m3 35.7 Flame Temperature...

How much iron ore is needed for 1 tonne of steel rebar ...

Naturally-occuring iron ore varies in it's content. Also, you haven't said whether it is "benefacted ore" (crushed, with gangue material removed), or straight out of the ground. Obviously, if the latter is the case, even very rich ores seldom cont...

How may tons of iron ore are required to make one ton of steel

How may tons of iron ore are required to make one ton of steel? 1.5. Which mineral helps support Mexico's steel industry? Both iron and coal are the most important minerals for the steel industry ...

Direct reduced iron - Wikipedia

Direct reduced iron (DRI), also called sponge iron, is produced from the direct reduction of iron ore (in the form of lumps, pellets, or fines) to iron by a reducing gas or elemental carbon produced from natural gas or coal. Many ores are suitable for direct reduction.

Sponge Iron Price, Wholesale & Suppliers - Alibaba

A wide variety of sponge iron price options are available to you, such as free samples, paid samples. There are 1,977 sponge iron price suppliers, mainly located in Asia. The top supplying countries are China (Mainland), Taiwan, and Iran (Islamic Republic of), which supply 99%, 1%, and 1% of sponge iron price respectively.

Sponge Iron - an overview | ScienceDirect Topics

DRI, also known as sponge iron, is the product of reducing iron oxide in the form of iron ore and steel plant wastes into metallic iron, below the melting point of iron and typically in the range of 800–1200 °C. Iron oxide is charged into shaft furnace, rotary kiln, or fluidized beds in the form of pellet, iron ore …

Direct Reduced Iron | Industrial Efficiency Technology ...

Direct Reduced Iron (DRI), also known as Sponge Iron, offers an alternative steel production route to BF-BOF and Scrap-EAF routes. In DRI, iron ore is reduced in its solid state – unlike BF process where a liquid metal is formed during reduction. DRI can then be transformed to steel in electric arc furnaces. DRI production is common in Middle East, South America, India and Mexico.

how many iron ore tonnes in cubic metre | Solution for ore ...

Aug 20, 2012· 1m3 iron ore equals how many tonnes – Caiman Mining. Plz send me right ans. about 1 metric tons equal to how many Cubic meters. plz send fast reply. … How many tons of iron ore is required to produce 1 ton of sponge iron? weight of iron ore per cubic meter – beltconveyers.net. How many metric tons in one cubic meter of iron ore? …

Iron ore Pelletisation Public Group | Facebook

rate of sponge iron by approx. 20% under identical operating conditions. Iron ore pellets are of spherical shape with a size range of 9-16 mm. Iron ore pellets are not vulnerable to degradation during transportation due to their high abrasion resistance. The Iron Ore Pelletisation facility can be broadly grouped into four sections as under ...

how much coal it takes to make 1 tonne of iron - BINQ Mining

Nov 18, 2012· How many tons of iron ore is required to produce 1 ton of sponge …. How many tons of iron ore is required to produce 1 ton of sponge iron?You create sponge iron from pig iron not directly from Iron ore.Pig iron extracted is 40 to 60% … »More detailed

Why is a DRI, or a direct reducing iron, also called a ...

Dec 05, 2018· Direct reduced iron is produced by the reduction of iron ore by using non-coking coal or various reducing agents (reducing gas). The reduction of iron is done at a very high temperature but below the melting point of iron. The reduction process ta...

Iron Ore PRICE Today | Iron Ore Spot Price Chart | Live ...

Iron Ore Price: Get all information on the Price of Iron Ore including News, Charts and Realtime Quotes.

Iron Ore And Coking Coal News, Prices and Analysis | Metal ...

All the latest breaking global iron ore and coking coal news, prices and expert market analysis. COPYING AND DISTRIBUTING ARE PROHIBITED WITHOUT THE PERMISSION OF THE PUBLISHER ... IRON ORE DAILY: Seaborne prices rebound to nearly $85 per tonne. Singapore, Shanghai Aug 30, 2019 @ 14:10 IN CASE YOU MISSED IT: 5 key stories from August 29.

Iron ore - Wikipedia

In 2017 Canadian iron ore mines produced 49 million tons of iron ore in concentrate pellets and 13.6 million tons of crude steel. Of the 13.6 million tons of steel 7 million was exported, and 43.1 million tons of iron ore was exported at a value of $4.6 billion.

Plant Details - MGM Group

Iron Ore: Iron ore is the source of iron and available in oxide form namely hematite(Fe2O3). As only oxygen can be removed from the iron ore during the process of making sponge iron iron,ores rich in iron content of 65percent and above is preferred. We source iron ore from our group company from Barbil mineral rich area of Odisha state.